Injectable Powder Filling & Stoppering Machine

Product Description

Description:

Automatic Inject able Powder Filling& Rubber Stoppering Machine is compact machine used for filling of the Inject able Powder in vials and bunging of filled vials is most ideal for wide application in PHARMA INDUSTRIES. It is built on strong and robust powder coated M.S. Angle frame Pipe Structure encompassed with S.S.304 hair lined pre-finished coverings.

Operation:

In case of servo base dry powder vial filling machine the powder wheel is indexing manner is to be controlled by servo with help of Plc and HMI , vial holding starplate also controlled by servo due to servo its easy to set multiple doze by touch screen without any limit

Filling:

The basic concept of filling is to fill desire volume of powder into the vial. The function of the machine, sterile vial will come in turn table from the sterilize tunnel and move to the conveyor. The conveyor supply vial to starplate in indexing manner with help of servo during the movement starplate pick up two vial same tine and pass two vial to filling station. Once vial reach to filling station meantime preloaded powder reach in secondary hopper from primary hopper where the agitator will supply the powder to the port of the powder wheel with help of vacuum. Once port to be filled in the powder wheel then after it will rotate by servo mechanism during the time extra powder on wheel will be remove the powder by doctor blade. Once cavity port reach to above vial, the time sensor will give command and vacuum will cut off and air is to be flush powder in the vial. The machine having facility for the multiple dose if we wish to fill multiple dose. Complete the above operation star wheel move the vial for the next station where empty vial to be filled as same manner. Here one vial to be filled in first station and empty vial fill in second station.

Sampling unit- (Optional)

After filling there is a sampling station where starplate hold the Vial and move on the trey as per required quantity whenever required.

Rubber Stoppering Unit:

The rubber stoppering unit is mounted on the top plate of the machine. The basic principle of the stoppering unit is working on vacuum base pick and place system. The rubber stopper is fed by the vibratory bowl which feed the stopper in correct position into the chute. The chute delivers the stoppers on the stopper holding plate. The stopper holding plate held the stoppers by vacuum and run along the vial. During one position the vial is lifted up by cam. During this up position, the stopper is pressed into the neck of the vial. After this operation, the vacuum gets released. This whole system is suitable for half stoppering also.

High-Performance Pharmaceutical Packaging

Engineered for industrial efficiency, this machine boasts an impressive output of 240 vials every minute, perfect for large-scale injectable powder processing. Fully automatic control ensures precision and operational consistency, while the durable SS construction maintains strict hygiene standards. Its robust design accommodates rigorous use in pharmaceutical manufacturing environments, guaranteeing long-lasting performance and minimal maintenance needs.


Unmatched Safety and Reliability

Safety is paramount with features like a regulated operating temperature of 22C and a three-phase power system to prevent overloads. Built for reliability, the machine meets demanding pharmaceutical standards and includes a one-year warranty. Intuitive controls allow seamless integration into existing production lines without the need for advanced computerization, simplifying operation and maintenance.